Journal of Theoretical
and Applied Mechanics

56, 3, pp. 645-656, Warsaw 2018
DOI: 10.15632/jtam-pl.56.3.645

TIG and laser beam welded joints – simplified numerical analyses

Barbara Nasiłowska, Agnieszka Derewońko, Zdzisław Bogdanowicz
Regardless of the welding method, a new joint and the surrounding area are inevitably subjected
to thermo-physical perturbation. The paper presents analyses of many different issues
involved in welding and potential solutions including adoption of simplifying assumptions,
application of numerical algorithms and development of reliable representative models. The
Finite Element Method is used to determine residual stress distribution, using results from
thermo-physical tests and widely known mechanical properties of metals subjected to welding
processes. Experimental and numerical methods for determining residual stress are
compared for welds generated using both TIG (Tungsten Inert Gas, Gas Tungsten Arc Welding)
and a laser beam. This data reveals that it is necessary to precisely define location of
the analyzed welded fragment to correctly determine thermal boundary conditions.
Keywords: TIG, laser beam, welded joints, steel 904L, numerical analysis, residual stress

References


Benasciutti D., Lanzutti A., Rupil G., Haeberle E., 2014, Microstructural and mechanical

characterisation of laser-welded lap joints with linear and circular beads in thin low carbon steel

sheets, Materials and Design, 62, 205-216

Blacha Ł., Karolczuk A., 2016, Validation of the weakest link approach and the proposed

Weibull based probability distribution of failure for fatigue design of steel welded joints, Engineering

Failure Analysis, 67, 1, 46-62

Bogdanowicz Z., Nasiłowska B., Jóźwiak P., Zasada D., 2015, Structure and mechanical

properties of 1.4539 austenitic steel joints made by TIG and laser-beam welding, Solid State

Phenomena, 224, 99-104

Dong D., Liu Y., Yang Y., Li J., Ma M., Jiang T., 2014, Microstructure and dynamic tensile

behavior of DP600 dual phase steel joint by laser welding, Materials Science and Engineering, 594, 17-25

Dyląg Z., Jakubowicz A., Orłoś Z., 2007, Strength of Materials (in Polish), vol I, WNT

Warszawa

Jiao X., Yang Y., Zhou C., 2014, Seam tracking technology for hyperbaric underwater welding,

Chinese Journal of Mechanical Engineering, 22, 2, 265-269

Kluger K., Łagoda T., 2016, Fatigue life estimation for selected materials in multiaxial stress

states with mean stress, Journal of Theoretical and Applied Mechanics, 54, 2, 385-396

Lee C.-H., Chang K.-H., 2014, Comparative study on girth weld-induced residual stress between

austenitic and duplex stainless steel pipe welds, Applied Thermal Engineering, 63, 140-150

Ma J., Kong F., Liu W., Carlson B., Kovacevic R., 2014, Study on the strength and

failure modes of laser welded galvanized DP980 steel lap joints, Journal of Materials Processing

Technology, 214, 8, 1696-1709

Marc○R 2011, Volume A: Theory and User Information, Copyright 2011MSC. Software Corporation

Murakawa H., 2013, Residual stress and distortion in laser welding, Handbook of Laser Welding

Technologies, 374-398

Nasiłowska B., 2016, Fatigue life and fractures in 1.4539 austenitic steel welded joints prepared

using TIG and laser beam welding methods, PhD Thesis, Military University of Technology,

Warsaw, 43-47

Ogle M.H., Maddox S.J., 1998, Joints in aluminium, Seventh International Conference Joints

in Aluminium – INALCO’98, Cambridge, UK

Piekarska W., 2007, Numerical Analysis of Thermomechanical Phenomena in the Laser Beam

Welding – the Tempaerature Field, Phase Transformations and Stresses (in Polish), Czestochowa

University of Technology, Częstochowa

Piekarska W., Kubiak M., 2011, Three-dimensional model for numerical analysis of thermal

phenomena in laser – arc hybrid welding process, International Journal of Heat and Mass Transfer, 54, 23-24, 4966-4974

Piekarska W, Kubiak M., 2013, Modeling of thermal phenomena in single laser beam and laser

– arc hybrid welding processes using projection method, Applied Mathematical Modelling, 37, 415, 2051-2062

PN-EN 10088 – 1:2014 – 12 – Stainless steels, Part 1: List of stainless steels

Ranatowski E., 2009, Calculational Mechanics of Welding – Physical Fundamentals of the Process

(in Polish), University Publications, University of Technology and Life Sciences in Bydgoszcz

Susmel L., Tovo R., 2008, Molified W¨ohler curie method and Eurocode 3: accuracy in predicting

the multixial fatigue strength of welded joint, [In:] Lifetime Estimation of Welded Joints, T. Łagoda

(Edit.), 203-207

Tan W., Shin Y.C., 2015, Multi-scale modeling of solidification and microstructure development

in laser keyhole welding process for austenitic stainless steel, Computational Materials Science, 98, 15, 446-458

Voss O., 2011, Untersuchung relevanter Einflussgr¨ossen auf die numerische Schweisssimulation,

TU Braunschweig, Shaker Verlag, Aachen, 36

Zamiri Akhlaghi F., 2009, Fatigue Life Assessment of Welded Bridge Details Using Structural

Hot Spot Stress Method. A Numerical and Experimental Case Study, Master Thesis, Chalmers

University of Technology, G¨oteborg, Sweden